Technical Specifications of the Submerged Arc Welding Wire Reel

The ONEREEL Submerged Arc Welding (SAW) Wire Reel is designed to meet the specific needs of industries that rely on submerged arc welding processes. These reels provide robust solutions for handling, storing, and dispensing welding wire efficiently. Here, we will explore the technical specifications that make these reels ideal for various industrial applications.

Material Composition

The ONEREEL SAW Wire Reels are made from high-quality materials, primarily steel, designed to withstand the mechanical stresses encountered during welding processes. The steel material offers excellent durability, corrosion resistance, and high load-bearing capacity, ensuring that the reel can endure tough operating conditions without compromising performance.

Load Capacity

The load-bearing capacity of these reels is another critical factor, as SAW processes often involve the use of heavy spools of wire. ONEREEL’s designs typically support a wide range of wire weights, ranging from small to medium-sized reels, capable of holding several kilograms to over a hundred kilograms of welding wire. This flexibility allows for compatibility with different wire gauges and volumes.

Wire Compatibility

ONEREEL SAW Wire Reels are versatile, suitable for various wire diameters typically used in submerged arc welding. The reel’s design ensures smooth wire feeding, reducing wire tangling or misalignment, thus contributing to higher welding efficiency. The reel can accommodate a wide range of wire sizes from 1.2mm to 6.4mm, catering to diverse welding needs.

Dimension Customization

To cater to the specific requirements of each welding operation, ONEREEL offers customization options. Customers can specify reel dimensions such as outer diameter, inner diameter, and width to perfectly match their welding wire spools. This adaptability ensures a precise fit, enhancing wire management and minimizing downtime.

Rotational Mechanism

Efficient unwinding is key in SAW processes. The rotational mechanism of the ONEREEL SAW Wire Reels provides smooth, frictionless wire dispensing. This helps maintain consistent tension in the welding wire, which is essential for maintaining weld quality. The reels are designed with precision ball bearings to facilitate easy rotation, even under heavy loads.

Reel Maintenance and Durability

The reels are engineered for longevity, with minimal maintenance requirements. The use of corrosion-resistant coatings and surface treatments protects the reel from harsh industrial environments. This ensures that the reels perform reliably even under prolonged exposure to moisture, chemicals, and mechanical wear.

Safety Features

ONEREEL places a strong emphasis on safety. The reels are designed with stable bases and reinforced structures to prevent tipping or rolling. Additionally, their smooth edges reduce the risk of wire damage or injury during handling, ensuring both the safety of the operator and the welding materials.

In conclusion, ONEREEL’s Submerged Arc Welding Wire Reels are built with a focus on durability, versatility, and performance. Their technical specifications reflect the needs of high-demand welding environments, ensuring seamless wire handling, efficient welding processes, and a long lifespan of the reels themselves.

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