Design of ONEREEL Collapsible Two Layer Cardboard Reel

The ONEREEL Collapsible Two Layer Cardboard Reel is an innovative and eco-friendly solution designed for lightweight and efficient cable and wire packaging. This reel embodies a balance of durability, environmental responsibility, and convenience in storage and transportation. Developed by ONEREEL, a trusted name in cable spool manufacturing, this cardboard reel offers a highly practical alternative to plastic or wooden reels for temporary or disposable applications.

Key Features

Collapsible Design

The most notable feature of this reel is its collapsible structure. The two-layer design allows for easy disassembly and compact storage when not in use. This reduces storage space by up to 70% compared to traditional rigid spools, significantly lowering warehouse costs and improving logistics efficiency.

Lightweight Construction

Made entirely from high-strength cardboard material, the reel is extremely lightweight, making manual handling simple and reducing shipping weight. Despite its lightness, the double-layered discs provide enhanced structural strength and rigidity.

Environmentally Friendly

Sustainability is at the core of this product. Manufactured from 100% recyclable kraft paper and cardboard materials, the reel can be fully recycled after use. There are no plastic or metal parts involved, making disposal easy and compliant with environmental regulations across global markets.

Tool-Free Assembly

The reel features an intuitive slot-and-tab system that allows users to assemble or collapse the reel without tools or hardware. This saves time during the packaging process and simplifies worker training.

Cost-Effective

Compared to wood, plastic, or metal reels, cardboard reels are much more affordable and ideal for single-use or short-distance cable delivery. They are a perfect solution for cable manufacturers looking to cut costs without compromising on performance.

Product Dimensions

The ONEREEL collapsible cardboard reel is available in a range of standard and customizable sizes. Typical dimensions include:

Outer Diameter: 400 mm to 800 mm

Drum Width: 100 mm to 250 mm

Core Hole Diameter: 76 mm (standard 3-inch) or customizable

Disc Thickness: 6 mm to 15 mm, based on load requirement

Custom branding and printing on the reel surfaces are also available for clients who wish to add logos, cable specifications, or QR codes.

Material Specifications

Flange and Drum: Multi-layer compressed corrugated cardboard

Surface Finish: Smooth or laminated finish for moisture resistance (optional)

Load Capacity: Up to 15 kg depending on the model and usage type

Advantages Over Traditional Reels

No risk of rust, moisture, or corrosion

Safer for manual handling – no sharp edges or splinters

Reduced carbon footprint and disposal costs

Ideal for export – meets global packaging compliance standards

Conclusion

The ONEREEL Collapsible Two Layer Cardboard Reel is a revolutionary packaging solution for cable, rope, wire, filament, and tubing applications. Designed with sustainability, usability, and cost in mind, it’s a product tailored for manufacturers and distributors who are future-focused and efficiency-driven. Whether for single-use export packaging or internal cable storage, this cardboard reel stands out as a dependable and smart choice.

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